Why Quality Control is Key in Clothing Manufacturing

quality control in clothing manufacturing

Whenever a consumer goes to buy clothes in the market, he wants new style clothes. But more than that he focuses on the quality of that cloth. If even a single flaw is found in it, then he refuses to buy it. That’s why in today’s era of fast fashion, it is very important to pay attention to the quality of a garment in every aspect from the starting phase till it is made. If even a spot comes out in it, and it comes into the market. So the reputation of the brand and the retailers selling it gets damaged. And it is very important to have trust in retailers and brands in the market to grow your business. That’s why in this quality control plays an important role for the clothing manufacturer

Now we’ll now talk about the important key point of quality control in clothing manufacturing, exploring its various benefits and different approaches to implementation.

What is Quality Control?

Quality control is such a process that is a series of checks from the making of clothing to its finishing according to the set quality standard of clothing manufacturing, in which its deficiencies are noticed and rectified. In which activities including testing, inspection and statistical process control are included. From this, it is tested whether the cloth reaching the consumer is according to the standard quality of the market or not.

Why Quality Control is Key in Clothing Manufacturing

Customer Satisfaction

Whenever a customer goes to the market to buy cloth, he first checks the quality of the cloth. Whether the quality of that cloth is good or not, whether there is any defect in the cloth or how long this cloth can last. If there is a defect in the fabric, it has a negative impact on customer satisfaction. Therefore, by implementing quality control measures, the clothing manufacturer can ensure that the fabric is as per the satisfaction of the customers or not, thereby, the clothing manufacturer can gain the confidence of the customers as well as their satisfaction.

Cost Savings

If there is any defect in the cloth, then the cost of that cloth increases by replacing or repairing it. To avoid this, garment manufacturers will be able to detect defects earlier by implementing quality control measures. This will save time wasted in reworking the fabric, thereby reducing delivery delays to the garment manufacturer and reducing the risk of returns. Big financial losses can be avoided by this.

Brand Reputation

Reputation is very important in the market for any clothing brand. If the customer, while purchasing the clothes, finds any defect in the clothes of a brand, such as low-quality fabric or any spots on the clothes. So with this, the customer can complain or return it, and can also do negative mouth marketing which damages the reputation of the brand. Therefore, by applying clothing control measures, the manufacturer can save the loss of reputation.

Safety and Durability

For every brand, the safety of its customers is paramount and customers always choose clothes that are safe to use and last longer. If there is any such deficiency in the clothes that causes damage to the body of the customers, then they can also complain about it in court. Therefore, for the safety of the consumers, certain rules and standards have been established, which every manufacturer has to follow. These regulations and standards can be circumvented by implementing quality control methods and with the help of this they can know in advance whether their clothes are safe for use and how durable the clothes are.

Different Approaches to Quality Control in Clothing Manufacturing

Inspection

Inspection is a common method of quality control used by clothing manufacturers. Due to this, the manufacturer can easily detect defects in the clothes. It is done by the human eyes or by an automatic machine for each cloth to find defects like any stains, loose threads or holes.

Testing

Every customer wants high-quality clothes at affordable prices, so clothing manufacturers can check the quality of clothes by using the testing method. The testing method helps the clothing manufacturer to test the performance of the fabric, to test colourfastness, to test shrinkage, to test durability, to test fitting, and to test other factors. From this, the manufacturer can see whether the garment is safe and comfortable for the end user.

Statistical Process Control (SPC)

SPC is an important method of quality control that is used to monitor the manufacturing process of apparel. This helps the manufacturer to know in advance and correct the defects in the manufacture. In this, data related to manufacturing has to be collected and analyzed. It involves first identifying the critical parameters that may affect the production process such as temperature, pressure, speed or other variables. After that those parameters need to be measured. In this, data is collected using sensors, gauges or other instruments. Whatever data is collected is analyzed. So that issue can be solved, with the help of this it helps the manufacturer to solve the defects quickly. And they are able to save their important cost.

Lean Manufacturing

Lean manufacturing is a philosophy in the production process that aims to produce high-quality clothing using the least amount of waste with maximum efficiency and minimum waste. With its help, the clothing manufacturer can reduce waste and cost and increase the quality of the garment. Due to the high quality, it will be safe for the customers to use it, which will also give satisfaction to the customers. It also helps in increasing the prestige of the branding and the brand will also be successful in gaining the trust of the customers.

7 Steps for Qc in clothing manufacturing

In conclusion, quality control is the key point for clothing manufacturers which makes the process of clothing manufacturing successful. Helps in eliminating the defects of the clothes before reaching the end user. Due to the quality control measure, the clothing manufacturer helps in increasing the quality of the garment by reducing the cost. Therefore these clothes are safe to use for the user, due to which the customer gets the satisfaction of buying the cloth and this increases the reputation of the brand. By using methods like inspection and testing, the manufacturer can ensure that it is in accordance with the regulations and standards.

Leave a Comment

Your email address will not be published. Required fields are marked *

Scroll to Top